Untangle Your Operation!
Practical Lean Solutions. Measurable Results
How
Helps You
Op X-MEN LLC
Manufacturing Optimization
Capital Optimization
Organization Optimization
Turnaround Optimization
Get more from the operation you already have
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Find capacity before buying capacity
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Build an organization that sustains improvement without consultant dependency
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Quickly restore and sustain stable operation
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Unlocked underutilized manufacturing capacity by eliminating a critical raw material constraint.
$136MM
Annual EBITDA Improvement
Lower Fixed Cost
25%
Redesigned a manufacturing operation using self-directed teams and eliminated rotating extrusion crews
Restored and stabilized pharmaceutical manufacturing operations after a hurricane, then reduced unplanned downtime
30%
Less Downtime
Eliminated one day from an annual turnaround by improving preparation, material flow, and execution
20%
Shorter Turnarounds
Optimized two international greenfield plant designs, reducing structural requirements and capital investment.
$24MM
CAPEX SavingsÂ
Achieved 2.17X manufacturing capacity while reducing planned capital investment by 86%.
$30MM
CAPEX Avoided
Results That Matter -
Real Examples
Why Op X-MEN LLC?
40+ Years Manufacturing Experience
25+Â Years Lean / Operational Excellence Mastery
4 Continents, 13Â Countries
Multiple Manufacturing Industries
40+ Years Experience
Four decades inside complex manufacturing operations—not just advising them.
Op X-MEN LLC brings hands-on leadership experience spanning engineering, manufacturing, Operational Excellence, capital projects and facility management across North America, Europe, Africa and Asia.
How We Work
1 — Assess
Understand current performance and set targets for what improvements must be made
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2 — Prioritize
Quantify opportunities and implement the lowest cost / highest-value path to success
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3 — Transform
Work alongside leadership and frontline teams to implement improvements
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4 — Sustain
Develop internal capability so improvements continue after the engagement
We don't create consultant dependency!
We build internal organizational capability
What's keeping your operation from performing better?
